Tuesday, March 25, 2008

DLC on the Inside of Pipes: an Important Advance

Diamond thin films are making important contributions to our way of life; lowering wear in engines, rotary seals, cutting tools, improving efficiency (and reducing polution) in many economic domains. One of the best applications for DLC that I have run across is on the inside of pipes, providing wear, corrosion and friction benefits. These benefits applied just to the oil and gas industries, which use millions of miles of pipe, will be enormous. Sub-One Technology has a great solution for a significant need and has made DLC on the inside of pipes an industrial reality. Their results: A novel hollow cathode plasma immersion ion processing method is developed and used to deposit silicon containing DLC-Si inside a one foot long 1020CS pipe with 1.75 inch diameter. A layered coating structure was developed, including an improved adhesion layer with good mixing of substrate and coating constituents, to improve adhesion of the coating while a DLC top layer provided excellent wear and friction characteristics. Data showed that such a coating provides excellent corrosion protection to internal surfaces of pipes. Application of this coating technology is in industries such as oil and gas, tribological and corrosion performance improvement is expected for components such as pump barrels, downhole pipes, drilling fixtures, and drilling bores, etc. http://www.azom.com/Details.asp?ArticleID=4125

Thursday, March 13, 2008

Biomimic Nanocomposite Strong, Light, and Stretchy

Image: A cross section of mother-of-pearl, or nacre, shows calcium carbonate platelets arranged in layers separated by a biopolymer (top). Researchers have mimicked nacre’s structure by dispersing aluminum oxide platelets in the biopolymer chitosan (bottom), which yields a nanocomposite that is strong, stretchy, and light.
In their efforts to create strong yet light materials, chemists and materials scientists have long tried to mimic nanostructures found in nature. Shells, bones, and tooth enamel all consist of stiff ceramic platelets arranged in a polymer matrix like bricks in mortar. These hybrid materials combine the strength of ceramics and the stretchability of polymers. Researchers at the Federal Institute of Technology Zurich have dispersed tiny platelets of aluminum oxide in a polymer to make a material that is tough, stretchy, and lightweight. A film of the composite is already as strong as aluminum foil, but if stretched, it can expand by up to 25 percent of its size; aluminum foil would break at 2 percent.
An added advantage of the hybrid material is that it's light, says Harvard materials scientist Andre Studart, who was involved in the work. The material is half to a quarter as heavy as steel of the same strength and it would make a good substitute for fiberglass, which is commonly used in car parts. Because the material's strength comes from the platelets diffused through it, it is strong in two directions, not just one direction, as is the case of fiber-reinforced material. Moreover, while the material is translucent now, its structure could be modified to render it transparent, making it suitable for dental material and transparent electronic circuits.
In designing the material, the researchers carefully studied the mechanical structure of nacre, the shiny layer on the inside of seashells, and tried to improve it. Nacre has platelets made of calcium carbonate arranged in layers inside a protein-based polymer. "There's something very special about the size of these platelets," Studart says. "Nacre uses specific platelet length and thickness to achieve the high strength and stretchability that you see in metals." The ratio between the length and thickness of the platelets has to be just right, Studart says. If it is too high, the platelets break when the material is stretched. If it is too low, the material is not very stiff. http://www.technologyreview.com/Nanotech/20333/page1/